System integrators & software developers

We build the machinery
and the intelligence above it

Controls, electrical engineering and full-stack software from one partner — so the plant on your floor and the data, quality and traceability systems that sit above it are engineered as a single system, not stitched together by two vendors.

  • PLC & SCADA
  • Packaging Lines
  • Robotics & Vision
  • Electrical & Instrumentation
  • Production Intelligence
  • Custom Software
0%
Throughput gain on a filler
0h
Operation, up from 10
0
PLC platforms programmed
0
SCADA platforms integrated
Who we are

One partner for the floor and everything above it

CHN Automation is a New Zealand-based system integrator and software developer. We combine hands-on controls and electrical engineering with full-stack software, which means the control system, the quality records and the app your people actually use are designed to fit together from day one.

  • Hardware and software under one roof

    PLC, SCADA, robotics and electrical works bridged with databases, reporting and modern web development.

  • Vendor-broad and pragmatic

    Siemens, Allen-Bradley, Omron and Beckhoff PLCs; Ignition, Wonderware and WinCC SCADA. We work with the equipment you have rather than forcing a rip-and-replace.

  • Proven on regulated lines

    Blending-tank upgrades, multi-head filling with cap insertion, labelling, camera inspection and reject, and automated case- and pallet-packing on consumer-health and personal-care lines.

  • Local and accountable

    Based in Papatoetoe, Auckland. We commission on site, document what we build, and support it afterwards.

Explore our services
Bottle labelling line with conveyor and applicator heads
Bottling & labelling line
Allen-Bradley control system in a custom-built panel
Pump station pipework and instrumentation
What we do

Services

Nine disciplines, one delivery team. Most projects draw on three or four of them at once.

Industrial control panel wiring

Industrial Automation & Control

Control systems designed, built and commissioned to run reliably for a decade.

  • PLC programming & control-system design
  • SCADA and HMI development
  • Industrial robotics & motion control
  • Machine safety — guarding, light curtains, safety PLC
  • Retrofits and legacy control migration
Automated bottle labelling line

Production & Packaging Lines

The full blend-to-pallet flow, integrated as one continuous line.

  • Blending and mixing-tank automation
  • Multi-head servo filling & cap insertion
  • Automated labelling and coding
  • Vision inspection and automated reject
  • Case packing, palletising & end-of-line handling
Control panel wiring and terminal rails

Electrical & Instrumentation

Panels designed, built and tested in-house, then installed and proven on site.

  • Control-panel design and build
  • Electrical engineering & installation
  • Instrumentation selection and calibration
  • Emergency-stop and safety circuit provision
  • Line upgrades and switchboard retrofits
Pallet conveyor and palletising system

Process & Line Optimisation

Find the real constraint, remove it, and prove the improvement with data.

  • Throughput & bottleneck studies
  • OEE measurement & downtime analysis
  • Changeover and batch-time reduction
  • Line integration across the blend-to-pallet flow
  • Energy and utilities optimisation
Production intelligence dashboards

Smart Manufacturing

Guided execution, in-process quality and floor visibility in one production record.

  • Guided batch execution & electronic batch records
  • In-process QC against product specifications
  • Live job, storage and shift-timeline boards
  • Traceability and operator attribution
  • Downtime reasons & Pareto analysis
Development team working on software

Software Development

Web, desktop and mobile systems built to fit the way your business runs.

  • Full-stack web & desktop applications
  • SaaS platforms and customer portals
  • Advanced SQL and cloud integration
  • API development & integration
  • Legacy system modernisation
AI and machine learning

AI & Machine Learning

Applied AI aimed at a specific bottleneck — not a science project.

  • AI agents & workflow automation
  • Document analysis & retrieval (RAG)
  • Predictive-maintenance foundations
  • Vision inspection & quality classification
  • Forecasting & anomaly detection
Data analytics dashboards

Data & Analytics

Turn plant and business data into something people act on before the shift ends.

  • Production data capture & historians
  • Line and instrument data into SQL
  • Business intelligence dashboards
  • Quality and compliance reporting
  • Data warehousing, ETL and export
Field control enclosure with edge device

IIoT & Integration

Connect equipment, cloud and business systems with an architecture that stays maintainable.

  • Industrial IoT & edge computing
  • Middleware between line equipment and the office
  • ERP and quality-system integration
  • Remote monitoring & alerting
  • API gateways and orchestration
Vendor-broad

Platforms we work across

We program and integrate on the platforms already in your plant, so an upgrade doesn't have to mean a rip-and-replace.

PLC & Control

  • Siemens
  • Allen-Bradley (Rockwell)
  • Omron
  • Beckhoff

SCADA & HMI

  • Ignition
  • Wonderware
  • WinCC

Robotics & Data

  • KUKA
  • Servo & motion drives
  • MS SQL
  • PostgreSQL
Our work

What we build

Plant automation for clients, and three commercial software products of our own.

Capability · Client delivery

Industrial Automation & Optimisation

Blending, filling, conveying and packaging lines that run faster and stop less

We take responsibility for the whole chain — blending tanks, filling and capping, labelling, vision inspection, case packing and palletising — from control design and panel build through to commissioning and tuning. Lines are instrumented first so downtime and slow-running are measured, not guessed, then optimised against those numbers and handed over with live dashboards your supervisors can read at a glance.

  • Blending & filling
  • Labelling & coding
  • Vision inspection & reject
  • Case packing & palletising
  • Machine safety & guarding
+38%Filler throughput, 29 → 40 bpm
10 → 24hOperating pattern, robot cell
Automated bottle labelling line with applicator heads and conveyor
Labelling & conveying
Chain pallet conveyor feeding a palletiser with light-curtain guarding
Pallet handling & palletising
Our product · Smart manufacturing

Blending Workflow System

Guided batch execution with quality control built into the record

A browser-based production application, built for and proven in real blending operations. Configurable process steps per vessel type run in sequence so operators can't skip ahead; actual time is measured against target; pH, viscosity and specific gravity are checked automatically against per-product specifications, and an out-of-spec result requires an explicit QA override with a written reason and timestamp. Corrections are recorded separately from initial additions, so you can see whether an intervention actually moved the reading.

  • Electronic batch record
  • In-process QC & QA override
  • Storage board & shift chronogram
  • Correction intelligence
  • Pareto downtime analysis
  • Pump-out & labelling
Work Order Flow Tracker — Mixing Tank 1
1Heat & transfer water18 / 20 min
2Adding ingredients44 / 40 min
3Testing — quality checkrunning
4Pump out & label— / 25 min
In-process QC vs specification
5.27pH
25°CTemp
10Spindle RPM
Our product · SaaS

Trakeit

Always know what's next

An all-in-one field service and operations platform for trades businesses across New Zealand and Australia. Jobs, quoting, invoicing, assets and maintenance in one place — with a Compliance Passport QR code on site that lets any client, auditor or inspector scan and see live inspection records, photos and service due dates without needing a login.

  • Job scheduling & dispatch
  • Offline mobile app
  • Asset & QR tracking
  • Quotes, invoices & payments
  • Xero integration
Passed
Due
On site
Our product · SaaS

LegalMate

AI-powered legal research for New Zealand law

LegalMate answers New Zealand legal questions in plain language and shows its working — every answer traced back to the legislation it came from. Built to cut the hours lawyers, HR teams and business owners lose to legislation search across employment, criminal, tax and property law.

  • Retrieval-augmented AI
  • NZ legislation corpus
  • Document analysis
  • Cited answers
  • Angular + cloud
legalmate.nz
LegalMate answer
Employment Relations Act 2000 s 67A s 67B ERA determination
Proven results

Problems we've solved

A selection of delivered projects. Client names are withheld; the technology and the outcomes are not.

Blend-to-pallet line

End-to-end blending, filling & packaging line

Scope
Blending-tank upgrades; a 10-head automated bottle filler with cap insertion; automated labelling; camera inspection with automated reject; and automated packaging with case- and pallet-packing.
Disciplines
PLC and servo control, robotics and motion, vision inspection, line integration and packaging automation — delivered as one continuous flow rather than a set of isolated machines.
Blend to pallet A complete consumer-health and personal-care production line under a single integrator.
Siemens ST90 + servo

Automated detergents filler

Challenge
An unreliable two-line, five-head-per-line filler where bottles fell and caused frequent stoppages.
Solution
Refurbished into a single line with all ten filler heads in series.
+38% Throughput lifted from 29 to 40 bottles per minute.
CompactLogix 5370 L1

Automated case packer & palletiser

Challenge
Manual packing of filled bottles into cases and onto pallets was slow, labour-intensive and inconsistent.
Solution
An automated cell that collates and packs filled bottles into cases, seals them, and stacks them onto the pallet.
Continuous Servo-controlled end-of-line flow, replacing manual packing.
KUKA + CompactLogix

Automated board handling cell

Challenge
Repetitive manual lifting of 2.4 × 1.2 m boards averaging around 20 kg each.
Solution
Robot cells remove processed boards from a vertical chain conveyor, square and stack them, and reload unprocessed boards into the line.
10 → 24h Enabled a move from a 10-hour to a 24-hour operating pattern.
Ignition Edge + Mettler-Toledo

Production data capture for quality control

Challenge
Line weighing data was not reaching the head-office quality-control team, so QC was working from incomplete records.
Solution
Ignition Edge deployed as a data collector into CSV and SQLite, auto-loaded into MS SQL for quality reporting at the end of each shift.
Shift-end reporting Line and instrument data turned into controlled, reportable quality records.
Project gallery

Where our systems are running

Water and wastewater, energy, manufacturing and infrastructure across the upper North Island.

Wastewater treatment plant
Water Treatment

Wastewater Management Systems

Process control, dosing and telemetry for treatment plants, with remote alarm handling.

Custom control panel
Automation

Control Panel Design & Build

Designed, wired and tested in-house to NZ standards.

Pump station
Infrastructure

Pump Station Automation

Duty/standby control, level management and SCADA telemetry.

Renewable energy installation
Energy

Renewable Energy Systems

Generation monitoring and grid-side control integration.

Water infrastructure control
Water Systems

Water Infrastructure Control

Reservoir, valve and network control with full historian logging.

Pallet conveyor system
Manufacturing

Packaging & Palletising Lines

End-of-line conveying, palletising and safety systems with OEE tracking.

Engineer commissioning equipment on site
Service

Commissioning & Site Support

Staged cut-overs, operator training and ongoing remote monitoring.

Industries

Sectors we work in

Consumer Health & Personal Care
Food & Beverage
Manufacturing
Water & Wastewater
Energy & Utilities
Trades & Services
How we work

Clear, reviewable phases

You keep control and visibility at every stage — and nothing reaches your floor untested.

1

Assess & scope

Understand the process, the constraints and the success measures.

2

Design

Mechanical, electrical, controls and software design, reviewed with your team.

3

Build & FAT

Factory acceptance testing, so it's proven before it reaches your floor.

4

Commission

Installed, integrated and trialled on real product, planned around production.

5

Document & train

As-built documentation plus operator and maintenance training.

6

Support

Ongoing support for everything we deliver, matched to your risk.

Working inside regulated environments

For GMP and other regulated operations we provide the automation and software layer and design it to support your validation and quality framework — audit trails, controlled overrides, specification snapshots and configurable roles. Formal validation and computer-system validation remain a collaborative activity carried out within your own quality processes, and we work within your safety and quality requirements rather than around them.

Ready to move forward?

Start small. A short on-site production opportunity assessment gives you a prioritised roadmap before you commit to anything.

Get in touch

Let's talk

Send us the short version and we'll come back within one business day.

Visit

28C Alexander Avenue,
Papatoetoe, Auckland 2025

Hours

Mon–Fri, 8:00am – 5:00pm
Breakdown support by arrangement

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